SHIM ADJUSTING SYNCHRONISER T-84 SET

EARLY MBMBM201EARLY GPWGPW
Manual available
5,70 €
BTW: 0,99 €
SKU:  WO954156-SET
GTIN (EAN,ISBN): 2.12
My Wishlist
War Dept specs from the original Technical Manual — click to open

Shim set for T-84 synchroniser assembly

Mainshaft endplay shims for correct synchronizer adjustment

Shim set for adjusting the axial endplay of the mainshaft in the T-84 gearbox. These shims are fitted behind the mainshaft rear bearing and are essential for correct synchronizer operation and optimising shift quality in 2nd and 3rd gear.

Application

T-84 transmission mainshaft endplay adjustment

Vehicle

Willys MB, Ford GPW (1941-1945)

Function

Mainshaft axial endplay / synchronizer tolerance adjustment

Type

Set with various thicknesses for precision adjustment

Features

  • Shims for mainshaft endplay adjustment per TM 9-1803B specifications Essential during overhaul to compensate for gearbox case wear Affects 3rd gear blocking ring tolerance and shift quality Various thicknesses for precision adjustment between 0.006" and 0.012" (0.15-0.30 mm) Fitted behind snap ring of mainshaft rear bearing Prevents excessive tightness or excessive clearance leading to overheating or poor shifting

★ Critical component in professional T-84 overhaul – correct endplay determines synchronizer service life and shift comfort. Worn gearbox cases require thicker shim material.

📖 From the Technical Manual

Mounting

  1. 1. Install mainshaft with gears and rear bearing in transmission 2. Fit test assembly with transfercase adapter or bearing retainer 3. Measure axial endplay with dial gauge – specification: 0.006"-0.012" (0.15-0.30 mm) 4. Add or remove shims until desired endplay is achieved 5. Verify bearing seats firmly against rear of transmission case

Specifications

  • Required mainshaft endplay: 0.006" – 0.012" (0.15 – 0.30 mm) Measured between rear bearing and axial movement of mainshaft Excessive tightness: overheating, binding, premature wear Excessive clearance: rattling, oil leaks, difficult shifting
Restoration part — not a ready-to-fit product

This part is intended for the restoration of historic military vehicles. Fitting, aligning, deburring or reworking is part of that work and is inherent to the nature of these goods. Dimensional variation also exists between original vehicles.

Installation requires technical knowledge of the vehicle. Unsure whether this part suits your version? Ask us before purchase at info@willys.be.

COMPATIBLE_MODELS EARLY MB, MB, M201, EARLY GPW, GPW

This part fits:

ModelYears
Military jeeps
Willys MB (early)1941, 1942
Willys MB1942, 1943, 1944, 1945
Ford GPW (early)1942
Ford GPW1942, 1943, 1944, 1945
Hotchkiss M2011956, 1957, 1958, 1959, 1960, 1961, 1962, 1963, 1964, 1965, 1966

📐 Diagrams & technical drawings

From the original Technical Manual TM 9-1803B — Ordnance Maintenance — Power Train, Body & Frame — only for Willys MB / Ford GPW (¼-ton 4×4)

Transmission
Transmission
Page 7–24